Product Introduction

This machine is a fully automatic hard capsule filling device with intermittent operation and a perforated disc filling mechanism. Optimized for the characteristics of traditional Chinese medicine and GMP requirements, it features a compact structure, small size, low noise, accurate filling dosage, comprehensive functions, and stable operation. It can simultaneously complete capsule extraction, separation, filling, waste removal, locking, finished product discharge, and module cleaning, making it an ideal hard capsule filling machine for pharmaceutical and health product manufacturers.

Features

• Improved internal design of the mold turntable, using original Japanese linear bearings to ensure equipment precision and service life.
• Adopted a cam-based design, adding a pressure atomizing oil pump to reduce wear and extend component life.
• The column and chassis are integrated, preventing the filling seat from shifting and ensuring more stable and accurate material feeding.
• Utilizing a three-dimensional adjustment system based on the lower plane of the dosage plate, the gap is uniform, effectively ensuring consistent filling volume and facilitating cleaning.
• A fully functional human-machine interface. Automatic alarms and shutdowns are triggered in case of material shortages, capsule shortages, or material channel malfunctions. Real-time display of per-capsule measurement and cumulative production is also provided.

Product Advantages

• Fully automated process, high production efficiency
• High-precision powder filling with stable filling volume
• Human-machine intelligent control system, easy to operate
• Hygienic, clean, easy to clean and maintain, and compliant with GMP standards.
• Multiple security protection functions
• Modular structure design

Workflow Description

• Capsule Feeding and Sorting: Empty capsules are poured into the hopper, fed through the feeding mechanism into the capsule hopper, and sorted oriented so that the capsule caps face down as they enter the mold.
• Capsule Separation:The mold carries the capsules to the separation station, where vacuum suction separates the capsule caps from the capsule bodies.
• Powder Filling: A rotating metering disc fills the capsule bodies with a measured amount of powder.
• Defective Capsule Removal: Unseparated or damaged empty capsules are automatically removed.
• Capsule Locking:The capsule caps and capsule bodies are precisely aligned and pressed together for a tight lock.
• Finished Product Discharge:Finished capsules are ejected from the mold and flow out of the discharge port, completing the production cycle.